New Lathe or Mill?

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Nerdz

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My House "project" is nearly ending, as is the year (Lets be honest here, if you own a house "it" never ends anyway),so Im left with extra funds, Around $1300 is probably what Id like to spend.

I currently own a Microlux 7x16 lathe. Its pretty good, had to tweak it a little here and there, adjust the gibs, modify the "zero" setting dials. It can cut stainless, W1 and 12L14 pretty good. I still have the turret tool post. I dont mind using shims, but it does get a tad annoying. Up until now, its served me fine, Until I had to cut 4'' Stock. The cross slide was backed out all the way and it still couldnt hit it. I had to take it to work to get it down so my lathe at home could handle it. Since I will be moving, I'll have a Lot more space in the basement, but there is only one entrance, through the kitchen.

Now, heres what I dont have: A mill or a Bandsaw. As for a mill, I cant decide if I should go with a Taig Mill or a X2 Mill. Even though I know the Taig is probably a hell of a lot more accurate, the X2 is slightly cheaper than a Taig Mill. I would actually go with the Microlux Mill from the same place I got my lathe if I chose to go with a X2. But Im still worried that I might run out of travel or the table isnt big enough.

But, as of Late, If I want to face Big Round Stock, My Lathe Cant do it. Now Ive noticed that Grizzly has a Nice 9x19 Lathe that comes with a 4'' 3 jaw Chuck and a 7.5'' 4 jaw chuck for $1,149 Shipped. The only issue is the weight, a whopping 250lbs, But I figure if I can take as much off as possible, two people could do it.

So my question is, Should I get a New Lathe (Obviously selling the old one), a Mill or a Bandsaw?

My opinion: Ive always wanted a mill. Ive gotten away with using a hacksaw on 1'' stock. Its a lot of work But Ive done it.
 
If it was me I would go for the mill,
 
I've owned an Enco Mill/drill for about 20 years, It's basically a drill press on steroids but is the most versatile power tool I have. I use it as a drill-press, sold the real one, because location for holes is so precise and it handles light duty milling operations effortlessly. Drilling is limited to about 1" which is plenty and I have a boring-head if I need larger. I've got a nice 12" lathe with DRO but the mill-drill gets used on almost everything I make. It is truly 2 machines in one.
 
I've owned an Enco Mill/drill for about 20 years, It's basically a drill press on steroids but is the most versatile power tool I have. I use it as a drill-press, sold the real one, because location for holes is so precise and it handles light duty milling operations effortlessly. Drilling is limited to about 1" which is plenty and I have a boring-head if I need larger. I've got a nice 12" lathe with DRO but the mill-drill gets used on almost everything I make. It is truly 2 machines in one.

Ive seen the one your talking about, made by Rung Foo( link). The issue here is weight, 660 Lbs isnt something I can get down the stairs easily.

Unless you mean the smaller one:
http://www.grizzly.com/products/G1005Z

Looks like grizzly has; what appears to be a xS3, on sale:
http://www.grizzly.com/products/G0704
 
Currently I get away without a bandsaw, just either part off, use a hand hacksaw or mill off the piece that I need. A mill would certainly open more opportunities for you, but I would stay away from a round column one.

Paul.
 
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I'vr been a machinist fo 30 years and I love my XJ9512 from Big Dog metalwoks. Slightly bigger & heavier than an X2.
 
The mill Purpleknif is talking about seems similar to this Grizzly model I own

http://www.grizzly.com/products/G0704

I've been satisfied with it and agree with Purpleknif that it's got a lot more to it than the X2

Phil
 
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Go for the Mill...I purchased a mini-mill for my department at school with a "round" column and it is terrible. The Grizzly with the rectangular column would be much better. I have a Grizzly lathe and its been great.
 
My House "project" is nearly ending, as is the year (Lets be honest here, if you own a house "it" never ends anyway),so Im left with extra funds, Around $1300 is probably what Id like to spend.
That is nice, any new tool monies I'm likely to have will end up going to anew roof. Very frustrating to say the least.
I currently own a Microlux 7x16 lathe. Its pretty good, had to tweak it a little here and there, adjust the gibs, modify the "zero" setting dials. It can cut stainless, W1 and 12L14 pretty good. I still have the turret tool post. I dont mind using shims, but it does get a tad annoying. Up until now, its served me fine, Until I had to cut 4'' Stock. The cross slide was backed out all the way and it still couldnt hit it.
I'm not sure what you mean by that. Do you mean the lathe didn't have the capacity or it had other issues with the 4" stock? You can't expect top notch work when running beyond a machines capacity.
I had to take it to work to get it down so my lathe at home could handle it. Since I will be moving, I'll have a Lot more space in the basement, but there is only one entrance, through the kitchen.
I have to agree with the guy above that suggested a second entrance. I have like you a cellar accessed from the kitchen and frankly it really limits you as to the machines you can move in.
Now, heres what I dont have: A mill or a Bandsaw. As for a mill, I cant decide if I should go with a Taig Mill or a X2 Mill.
As always it depends. Frankly only you know what your interests are. However it is a bigger mistake to buy to little than to buy to big in most cases. To that end I would suggest avoiding both of those mills and buy more capacity. Why? The first issue is clearance, imagine the mill you want to buy with a vise installed on the table, a decent Jacobs chuck in the spindle and a jobber length drill bit in that chuck. Your real clearance in such a case could be rather thin. It can get worst if you imagine drilling a fly wheel, a gear or pulley or similar device for a set screw with an aircraft length drill. If you want such a machine to do double duty as a drill press ( you didn't indicate owning a drill press) then you want long Z movements.
Even though I know the Taig is probably a hell of a lot more accurate, the X2 is slightly cheaper than a Taig Mill.
I can't recommend a X2 mill at all if it is one with the vertical column mounted on a hinge. There are so called solid column variant out there that are better machines. At this point we have many choices to consider and as such older designs should be dismissed immediately if they have known issues.
I would actually go with the Microlux Mill from the same place I got my lathe if I chose to go with a X2. But Im still worried that I might run out of travel or the table isnt big enough.
Really only you can decide that. As stated above, more or less, buying too little for your needs can lead to extreme frustration. In most cases it is better to err on the side of too big.
But, as of Late, If I want to face Big Round Stock, My Lathe Cant do it.
I'm not sure what your problem is. Before dismissing the lathe as no good for your needs I'd go over it with a fine tooth comb.
Now Ive noticed that Grizzly has a Nice 9x19 Lathe that comes with a 4'' 3 jaw Chuck and a 7.5'' 4 jaw chuck for $1,149 Shipped.
I bought the same lathe years ago from Harbor Freight. It isn't a bad little lathe but I do see it as rather small considering something's I've wanted to do with it. I'm not certain it would be a step increase in capability that you might want.
The only issue is the weight, a whopping 250lbs,
Actually it is a problem in a way you might not realize, it is a light lathe at 250 pounds. Much of that weight is in the attached motors and the like so it isn't the most robust set of ways and tailstock.

Speaking of attachments, take what you can off the lathe to move it into your shop. That is what I did to get mind in the cellar. It is still a lot of work and frankly that was ten years ago.
But I figure if I can take as much off as possible, two people could do it.
Remove the motor tailstock gears and whatever it can be done by one person with a little determination and the right equipment.
So my question is, Should I get a New Lathe (Obviously selling the old one), a Mill or a Bandsaw?
That is a difficult one to answer. I'm still without a mill myself even though I have a bandsaw, drill press and a number of wood working tools. I'm as likely to cut something up and then weld it back together as I am to do fine machining work. However given that I really desire to get a mill into my shop.
My opinion: Ive always wanted a mill. Ive gotten away with using a hacksaw on 1'' stock. Its a lot of work But Ive done it.
Then get a mill! The only question becomes what sort of mill. To that end you need something you will be happy with. Smaller / larger isn't something we can guess at for you. I can only suggest making sure it is big enough.
 
Choises choises. why not take a road trip to the grizzly show room. It is only a 4 hour drive for you. and you can see what is available.
IMHO if you want a bigger better lathe save your pennies and go for the 10 x 22.

but you need to decide is a bigger lathe or a having a mill more important and which is needed more and will get more use.
As far as moving into the basement a 9 x 19 is not too bad I have done it with myself and a Strong helper.

To move a a x 2 you either need it crated and strapped to a moving cart or disassemble in thou pieces. Either doable.
Tin
 
Agree with Tin. Seeing the machines in person is a big help in deciding. I was going to get the Griz 9" but after seeing the 10" at the showroom and talking to the folks there about the component weights after disassembly, I went with the 10". After removing the motor, carriage, headstock and tailstock, I was able to drag, slide and push from the garage toi the kitchen and down the stairs.
Also, round column mills will reduce your enjoyment by a huge factor.
 
If I were you I would go for the mill; I have the UK version of Grizzly's G0704 but with the control box extended on an attached arm otherwise the same features. Great machine albeit a little noisy from the plastic intermediate gears in the head but doesn't bother me too much, in fact I use the noise to tell me when too much cut is too much if you get my drift. A lot of guys have replaced these with metal gears or converted to belt drive (I want to do that in the future) but being retired expense comes into it. All in all a nice machine which I have surprised myself with what I have managed to do on it, go for it, you will ask yourself why didn't I get one sooner

Regards
George

WM16 2.2012-07-24   (1).jpg
 
That is nice, any new tool monies I'm likely to have will end up going to anew roof. Very frustrating to say the least.

[off topic] The joy of owning a older house. Im Just finding out that the second bedroom has no insulation on the walls. Might as well tear those down! They arent painted yet, and actually we primered them only for the wall to "peel" off (there was some glue holding the wood paneling together). The previous owners put up half wood paneling and half wallpaper in the room. People do odd things to houses.

I'm not sure what you mean by that. Do you mean the lathe didn't have the capacity or it had other issues with the 4" stock? You can't expect top notch work when running beyond a machines capacity.
My Tool bit couldnt reach the 4'' stock. I had a hole I drilled in the middle of round stock from work, mounted on a arbor. But now that I think of it, I could have probably used a boring bar. A 4'' or 5'' Chuck Might be in the future..

I have to agree with the guy above that suggested a second entrance. I have like you a cellar accessed from the kitchen and frankly it really limits you as to the machines you can move in.
For the time being, Its out of the budget. Id have to excavate, hire engineers, etc. It would cost probably 10k, but for that much I could rent a garage and buy a cheap Bridgeport ;). There is a shed in back though, that is in need of repair. Its not high on my list but it has given me some idea's.

I'm not sure what your problem is. Before dismissing the lathe as no good for your needs I'd go over it with a fine tooth comb.
Point Taken :). I thought about this last night. I need to get some more 4'' stock somehow before deciding to move up. It wont be often that I'll use 4'' stock either. I think if anything would make this better, it would be a QTP.

Choises choises. why not take a road trip to the grizzly show room. It is only a 4 hour drive for you. and you can see what is available.
IMHO if you want a bigger better lathe save your pennies and go for the 10 x 22.

but you need to decide is a bigger lathe or a having a mill more important and which is needed more and will get more use.
As far as moving into the basement a 9 x 19 is not too bad I have done it with myself and a Strong helper.

To move a a x 2 you either need it crated and strapped to a moving cart or disassemble in thou pieces. Either doable.
Tin

I thought of doing that. It would be a nice road trip and it would get rid of the "winter blues", although My Suby doesnt mind the white stuff :). I was thinking of how I would move something like the G074 last night. 300lbs and Im sure I can take mostly everything off. I figure I could slide it down some 2x4's using some nylon rope and a pully system.


Great machine albeit a little noisy from the plastic intermediate gears in the head but doesn't bother me too much, in fact I use the noise to tell me when too much cut is too much if you get my drift. A lot of guys have replaced these with metal gears or converted to belt drive (I want to do that in the future) but being retired expense comes into it. All in all a nice machine which I have surprised myself with what I have managed to do on it, go for it, you will ask yourself why didn't I get one sooner

Regards
George

I do the same thing with my lathe. She'll let me know when I take to much or if the stock isnt tight. Recently Ive pushed her to the limit, taking off 30 (or more) thou off at a time. The great thing is to, is that I doubt that any new mill in this price range will come out anytime soon. I already have some end mills and a Kirk Vice that came off a bridgeport and I'd REALLY love to use it.

ADD: This page is helping a lot, to give a size comparison
http://www.g0704.com/mill_comparison.html

Ive been reading that the g0704 is really a BF20.
7x10%20on%20g0704.JPG

But to me, this photo speaks volume. I think we have a winner :) Now to make sure the basement is high enough!
 
Nerdz,

As others have said, it depends on what projects like to make. Do you like small and precise, detailed models; or do you like a wide variety or projects: Sounds like you have a wide variety of interests.

I don't believe you'll regret getting a mill. Remember you will need to buy, make, and collect tooling to make it work, which will also add up: Larger projects need larger tools which cost more, etc.

When I was faced with this decision, the fixed-column mini-mill did not exist and I had heard so much about the swivel-column issues of the mini-mill that I moved on to the X3 (Grizzly 4063) which is larger, has a dove-tail column with tapered gibs, and has larger capacity. the price is only a little more than you have mentioned. It is close to 500 pounds heavy, but I think you could probably solve the issues of getting it into your shop with a little thought and some big helpers and rented movers' equipment. I never regret going larger myself as I can easily get near the capacity of this larger machine.

I saved money by not going the next step to the SX3, which has a swivel head and some other features, I have not needed them that much and spent the difference in price on tooling.

If you are still looking at a mini-mill, My preference would be for the fixed column from LMS. harrzack has a very nice set-up with one of those and a good DRO system (I admit to envy):

http://www.homemodelenginemachinist.com/f28/sinpo-scales-dro-lms-hi-torque-mill-22042/

As regards the bandsaw/hacksaw, the cost is less and so many are sold you may be able to find one used, or consider some of the suggestions by other forum members as to adapting portable bandsaws. You will also save shop space right now.

--ShopShoe
 
Nerdz,

As others have said, it depends on what projects like to make. Do you like small and precise, detailed models; or do you like a wide variety or projects: Sounds like you have a wide variety of interests.

I don't believe you'll regret getting a mill. Remember you will need to buy, make, and collect tooling to make it work, which will also add up: Larger projects need larger tools which cost more, etc.

--ShopShoe
I was wondering about this too. Do I get a smaller mill (less expensive) so I can use that "extra" money to buy tooling, or get the larger mill and dont have enough for tooling (atleast for the time being)?

Variety of Interests is correct :) I would probably end up using the mill to improve my lathe. One thing that really gets me worked up about a mill, is that I can make gears on it! Something about gears in general just fascinate me. Yes i know I can make gears on a lathe, but I dont have a milling fixture, and for the amount of money they cost, I could easily put that in the fund for a mill.
 
XJ9512 is a little smaller both in price and size

I see from the specs that the Big Dog Mini Mill is about 50 pounds less than the Grizzly 0704 and over $400 less. This seems to be a nice step up from the X2 minimill at just a few hundred more. I don't think I've seen any other vendors carry a mill in this size and price range.

Cheers,
Phil
 
Hi Nerdz, I agree with all that is said here, but you know what projects interest you now, but do you know what will grab your fancy next year? I have a very simple philosophy that I always come back to without having to ponder too much. I use a few simple questions I ask myself first:
1. How much can I afford?
2. What is the biggest machine I can buy for that money and will it fit in the space.
3. Look for the best deals to get bang for your buck.
4. I can make small things on a big machine, but I can't make big things on a small machine, So size does matter and it also helps with the overall sturdiness.
5. Tooling can be purchased as required (the machine can't really be purchased in bits and pieces).
6. Moving the equipment to it's location, hell where there is a will there is a way. (I moved a 1/2 ton lathe by myself onto and off the trailer and into my shop).
7. New or second hand? Second hand if equipment is very well looked after, prefer new, yes Chinese machines have some issues but can easily be adjusted and improved upon with a little work but at least you have all new parts and no wear or other hidden problems that maybe hard to detect on second hand machines. After all they will not tell you the real reason why they are selling it in the first place if it has problems.

My 2 cents hope it gives you food for thought so you can come to the correct decision for you.
 
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I was wondering about this too. Do I get a smaller mill (less expensive) so I can use that "extra" money to buy tooling, or get the larger mill and dont have enough for tooling (atleast for the time being)?
Some tooling you can build yourself. Going bigger is certainly a bit harder on the initial budget! However, this is a big point, the mill will last most users a lifetime. That is if you buy the right size for your needs.
Variety of Interests is correct :) I would probably end up using the mill to improve my lathe.
Or build a new lathe. The reality is a real, functional mill opens up all sorts of possibilities. If you have a variety of interests then a largish mill would make more sense that one targeted at model makers.
One thing that really gets me worked up about a mill, is that I can make gears on it! Something about gears in general just fascinate me. Yes i know I can make gears on a lathe, but I dont have a milling fixture, and for the amount of money they cost, I could easily put that in the fund for a mill.
 

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