Piston for Elmer's #29

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From a chart I found years ago related to moving parts:
For brass: Excellent- Cast Iron, Nickel Iron & Drill Rod
Good - Nylon, Steel SAE 4140 H.T. & Teflon
Poor - Oilite, Steel SAE 1020 & 1040 & Stainless Steel
BAD - Aluminum, Brass & Bronze
 
According to the materials compatability chart I have, cast iron would be the best followed by steel. Any metal running on the same type generaly causes galling and I don't know why aluminium on brass is not reccomended. Hope that helps:)
 
Hi,

I would be cautious as not to use a harder material as a piston in a soft cylinder. Replacing a piston is a lot easier than machining a new cylinder.

If you are going to operate the engine with steam then I would stay away from cast iron and steel, with compressed air there is no restriction on the material.

Good luck,

Regards,

A.G
 
Use aluminum. I did , years ago on that same engine, and the engine still runs fine. The aluminum also gives you less reciprocating mass, which balances the engine much better.
 
Thanks for all the information.

Since this engine will run on air to make sure it works. I decided to make the piston out of aluminum. The engine will end up being a display piece on a shelf.

Thanks again for the response,

Ed
 

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