Biscuit Tin Steam Engine. Part 5.

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Tony Bird

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Hi,

Well the first cylinder of the engine seemed to work OK, now onto the problem of the off-set cylinder engine. Quite a lot of thought had been given to how to correct the position of the ports and trunnion, from major rebuilds a completely new cylinder to what did happen; doing absolutely nothing to the cylinder itself. A number of drawings and cardboard models had been made that indicated the as the trunnion was in line with the ports the off-set should not effect a great deal of how well the cylinder of this engine performed. Just to be sure, instead of drilling the ports in the port block so there was very little or no lap, the holes were drilled 0.50mm smaller to give some lap. There was a cosmetic consideration should the trunnions be or the cylinders be in line with each other? Well, it was thought that it would be better if the cylinders lined up, so the trunnion pivot hole was not drilled in the centre of the port block. Marking out. (P.040).

040 BTE Marking out.JPG


The difference of alignment between the trunnion rods, with the cylinders in line. (P.041).

041 BTE Off-set.JPG


The position of the steam ports in the port block of the second engine. (P.042).

042 BTE Ports drilled.JPG


The wood screws that secured the engine base plate were replaced with M3 studs and nuts screwed into inserts in the wooden base. (P.043).

043 BTE New base fittings.JPG


With the cylinder fitted to its port block the missing parts on the engine were made, first a cylinder cover. (P.044).

044 BTE Cylinder cover.JPG


Then a big end for the piston rod. (P.045).

045 BTE Big end.JPG


Followed by the piston itself. (P.046).

046 BTE Piston.JPG


To complete the engine, a piece of the biscuit tin was screwed to its wooden base. Note biscuit tin name plate. (P.047).

047 BTE Engine named..JPG


The engine was put on test. (P.048).

048 BTE Engine running.JPG


A short video of the engine test, first the first engine completed and then the second and finally with both engines in motion.



We now have an engine that works quite well, the next exciting instalments are of what Tony did next. To be continued….
 
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