what are the largest size material that i can work .
I looked at the sherline web site . I do not see a lot of numbers listed.
so what do the numbers mean?
3.5 is swing over bed or 2 times the distance from spindle center to bed.
so you should be able to bolt a 3" flywheel to a face plate and turn it.
another number to look at is swing over saddle or cross slide. this is the largest diameter you can turn center to center.
center to center distance the length between a dead center in a head stock and a dead center in a tail stock. Add a live center and that number will be less.
If you are doing internal work like boring a cylinder then you will probably be able to do about a 2" long piece . for every inch of hole depth you need at least an inch of clearance for tooling.
I mentioned T slots earlier. these will allow you to bolt work to the table and put a boring bar CTC in the lathe and bore that way if yo like .
The largest piece you can hold in a chuck will be determined by the chuck. chuck diameter is physical size the biggest piece it will hold is typically smaller. although I could fit a 3" piece in the 3" chuck of my 5"lathe. .
I think the reason this question has not been answered is there is no. clear answer. It depends on the tooling and creativity of the operator, the part being machined etc.
also keep in mind the models built on a sherline will likely use number 0-1-2 size screws. so you need to be comfortable in this scale.
If you can get some hands on with any machine you are considering. May not be possible. At least look at the machines before you buy . a catalog picture does not uualy give a real good idea of what you are really getting. get to a Model engine show with vendors if you can.
hope this helps.
Tin