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  1. kd0afk

    3D printed sand molds

    I saw this on YouTube the other day and was wondering how feasible it would be to build one of these in the shop? It's a long trough sand dispenser that lays down a thin layer of sand, I'm assuming it's coated or mixed with something, and a printer head cures that layers parts. Has anyone...
  2. kd0afk

    WTB qc gearbox for 9" south Bend lathe

    I want to upgrade my lathe. I'm tired of changing gears.
  3. kd0afk

    building a modified brooks cutter grinder

    I want to build a tool grinder and I have some question. Pictured is the first issue that these plans started on. I want to have a full set of plans but I'd have to buy 4 back issues (boohoo) and I'm not even sure they have all the issues. If I could find someone with those plans it would be...
  4. kd0afk

    Dissolving different metals

    But not aluminum. Is there an acid that will eat steel and not touch aluminum? I had an idea to fill a box with ball bearing and then aluminum. When the aluminum cools, dissolve away all the balls and be left with a very cool structure. Is there an acid that will eat steel but not aluminum?
  5. kd0afk

    Identifying aluminum

    I plan on getting into aluminum casting but till I do, I've been stockpiling svarf, scavenged cylinder blocks, heat sinks and broken bike parts. Recently someone gave me a part of an old satellite dish and ive never felt anything like it. It's non magnetic but not stainless. And it is hard as...
  6. kd0afk

    Metals depot

    I'm looking for a 1"x6"x12" piece of 4140 crs. Online Metals doesn't carry flat bar so I tried Metals Depot. When you call them, the voice says "small quantity source for metals" or something like that. The price for a six foot piece is $650 I asked for the price of a 12" length: $350. How in...
  7. kd0afk

    Wanted: Broken keyway broaching cutter

    I need a 1/2" keyway broaching cutter piece. If anyone has broken a broach and replaced it I would like a piece of the old one. It will be repurposed into a new tool. I don't even know what to offer. I have some 304 stainless to offer. I'm trying to keep my costs low at the tool will only be...
  8. kd0afk

    Wire edm

    Is there a company who does one off wire edm without charging what a new completed part costs? I'm building a rifle and to get the lug raceways cut in the reciever will cost around $170 from a firm in Jersey. I can buy a brand new reciever for that much. Does anyone have a line on less...
  9. kd0afk

    Making a broach

    I am embarking on making a bolt action rifle and the first step is to manufacture a broaching cutter to cut the lug raceways in the reciever. I have the tool steel and a plan and I'm pretty sure I can make the tool. It will be used a maximum of 5 times and It needs to be at a 68C Rockwell. Is...
  10. kd0afk

    Calculated Industries is scandalous.

    I bought the machinist calc pro app for my phone because it claimed to have the same data in it as the mchinerys handbook. Paid close to $50 for it. Come to find out it didn't have any materials data which made speeds and feeds practically useless so I and hundreds of others asked them to update...
  11. kd0afk

    New tool; radius turner

    Just finished it and couldn't be happier.
  12. kd0afk

    Homemade coaxial dial indicator.

    Finished it yesterday and it works fairly well.
  13. kd0afk

    Coaxial Dial Indicator Build

    My next project will be a coax indicator. I have a plan and all but a few of the materials. Most of them on the market are made so that the whole body moves up and down and the indicator is basically upside down. Mine will have the body fixed in the z axis but free to turn on the shaft. The...
  14. kd0afk

    Indexable carbide inserts

    I have been using hss but I'm starting to use indexable turning tooling. It is confusing and frustrating and I'm just talking about the triangle shaped ones. I bought a set of five 1/2" turning tools and they take a triangular insert but I don't know which one. There are tcmt, tnmg, tnma and...
  15. kd0afk

    Looking for a used milling machine

    I have $1000 to spend on a small mill. I can't afford a full sized knee mill but if someone had a tabletop sized Mill for $1000 or less and lives In the northern California area, please contact me. I've seen many many J head Bridgeports sell for a little more than a grand so I don't think I'm...
  16. kd0afk

    Wiring a reversable motor to a Dayton drum switch

    I bought a 1hp leeson motor and I'm having trouble wiring it up. I suck at wiring diagrams and this is hell. The wires are numbered and two are capped. There are two punchouts on the switch and numerous punchouts on the motor box. Where do I run the cable? Does anyone have a video taking me...
  17. kd0afk

    Clutch motor

    I just bought an industrial sewing machine and I'm swapping out the motor. It came with a clutch motor and it's a beast. I'm ordering a servo motor which has variable speed. Would it be a good thing or a bad thing to use it on my south bend 9" lathe? My old lathe motor took a dump on me.
  18. kd0afk

    Gerstner tool chest question

    What does the back of a gerstner look like? Sent from my C6606 using Model Engines mobile app
  19. kd0afk

    Reversing drum label

    Where can I get a replacement label for a Dayton reversing drum? I just refurbished a shaper and the label was missing but the rivet holes are there. I checked eBay but no luck Sent from my C6606 using Model Engines mobile app
  20. kd0afk

    Delta rockwell 1180 shaper rebuild

    I'm refurbishing an older delta shaper and I'm almost there. The person who gave it to me has the heavier duty model and he would like me to make him a new collet spindle so he can use router bits. I would like to do the same so I'm going to make both at the same time for accuracy sake. He had a...
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