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    Colour Case Hardening (Temperature & Box Mainly)

    Hi Guys, I haven't posted in ages, doesn't mean I wasn't machining apart from some time I had to be away. It still takes me a long time to make anything so my progress is still slow. My interest in the meantime has turned away from engines, ( I am working on tooling again ) but I have...
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    New at Internet Archive

    Hi Guys, I did not believe this but Issues 1 through to 160 of Model Engineer's Workshop Magazine are available for download. I wonder how they got around copyright issues. Somehow I think Internet Archive would not be in violation of copyright, but there they are. The scan quality is not...
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    Keys for keyways

    Trying to crank my homemade rotab, I completely distorted the key in the keyway. I'm using a lathe change wheel and a mod1 worm I made. Most of the backlash was in the key. The gear fits closely with the shaft. Please give some advise about material for a 4mm keyway and how best to make and fit...
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    Lathe Ways and Carriage

    To my not so experienced eye it seems that the majority of manual lathes have a similar arrangement for the lathe bed. I think this is called a double prismatic bed where the carriage rides on a prism and a flat surface and the tailstock fits on a second prism and flat surface. What goes on...
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    Better than Money in the Bank?

    I don’t really s’pose that anyone would take me seriously (as a machinist), so two things: A is a one liner that I think I should be paid for (although it uses quite big words and is a bit too true to be philosophical) and B is that I want a big bad milling machine. Now South African...
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    Cross Drilling a Cylinder

    Hi Guys, Having transfered a cylinder from the lathe to my mill-drill is there an easy way to pick up the diameter to cross drill through the diameter? Is there a precise method? Thanx again, Ant PS: I hope you guys in NYC and NJ are OK
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    Drill Chuck as Tap Holder

    Hi Guys, I've been using a commercial collet type tap holder in a sliding arrangement for tapping from the tailstock and in the mill, but have not been too impressed by its holding power and the range of sizes it can hold. Also the type of tap holder with the 2 V-blocks, but these cannot be...
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    Boring Problem

    I have this problem boring in the lathe in mild steel. The swarf builds up ahead of the tool and pushes out at the end of the bore like a small concertinad cylinder. I don't think it's the tool angles as the swarf curls out behind the tool (as I think it should) in the first 1 or 2 mm, only...
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    Two Little Beauties (Or Crayon Sharpeners) in RSA

    Just come on the market in sunny South Africa, a Colchester Chipmaster and an Aciera F3 for around 3Grand in US$. For the price and availability of machines in SA this seems like too good to be true. I really want bigger machines. My house was owned by the previous Town Electrician and he...
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    Using the Bigger Micrometers

    On a recent trip to the Big City by the Sea, I picked up a cheap 25-50mm mike. I have a M&W 25mm setting ring so ok no box, no 25mm standard. I adjusted the barrel for a consistent 25mm. I find it very trying to use the thing. The difficulty lies in judging when you have the anvils over the...
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    Covetting Bigger Machines

    Having a lathe where changing speeds involves messing around with pulleys, changing feeds and threads requires dissassembling the gearbox and reconfiguring it, and having to screwcut with a spindle crank is starting to get old. And my Rong Fu mill is quite tired. So I've been looking at the...
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    Basic Lathework: Turning into a Corner

    Hi Guys, Another one of my infernal questions, this is quite basic lathe technique again. I'm hoping to reach a level where I don't have to ask so much. I really do appreciate all the help from HMEM members and I wouldn't have made half the progress without you guys. Say you want to turn...
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    Feedscrew on Compound Slide

    I needed to go to a real machine shop in the next little town and while there I was taking a look at their machines. Their smallest lathe is a 1 metre BC. I noticed all the lathes have coarse leadscrews, mine has only a 2mm pitch. I forgot about what I should have really taken note of, the...
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    2 Sets of Numbers on Imperial Screw Gauges

    I found 2 sets of blade type screw gauges, that I have been wanting for ever, a NNB metric with some insanely fine pitches and a an old L. S. Starrett imperial one. The smallest size I can read is marked 24 - .072 which is useful for me, and there are 4 sizes smaller, stamped quite poorly over...
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    Can U Still PM Members

    I used to correspond with some people via PM (I’m glad I never said PMs:wall:) on this forum including 1 or 2 guys that never post. Also I don’t see a Members list. Are thes features available on the new format? Ant
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    Toolpost Spindle Drive: Motor off Cross Slide

    Sorry to bring back memories of your local house-of-pain, but I was wondering if anyone remembers the type of dentist drill that worked off a system of pivoted arms with pulleys at the joints giving the handpiece almost total degrees of freedom. I would want to make a simpler, heavier system...
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    Anaerobic Adhesives

    Hi guys, I’ve had a bit of experience with thread lock type anaerobic adhesives now I want to try a bearing retainer type, made locally in Sarf Efrica by Pratley. Pratley products are pretty good, over here we believe that Pratley epoxy is the only SA product to have gone to the Moon. How...
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    Floating Toolholders

    Hi Guys, I’ve read a couple of places about floating toolholders and tried to make sense of some diagrams but it may as well be Ewoki to me. Can someone please explain to me what a floating reamer holder looks like and how does it work? Is it something you can make yourself? Cheers, Ant
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    Found Some Stainless Roundstock

    Here in RSA you only get what you pay for, when you buy something. I mean on a 200km trip to the Little Big City of Bloem(fontein) I usally stop at some of 3 “engineering shops.” I bought 2 little offcuts of round stainless last Friday. About 23cm, both, substantially under 10mm and 12mm...
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    Turning a Small Diameter

    Hi Guys, I know this must be really basic and second nature to most of you, but my slow progress has hit the wall with my present workpiece. I’m trying to make a 5mm diameter cotter pin about 25mm long, using 8mm mild steel stock (The manager at the agri co-op told me it is EN2B), lathe...
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