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  1. K

    Webster engine cam method

    Perhaps someone else will find this method useful : I'm working on what may well turn out to be the longest time for a Webster engine build - I started years ago, but had to shelve the project for a number of reason. However, the project is back off the shelf, and I recently found myself...
  2. K

    Looking for Contact Igniter information

    Before there were spark plugs, there were "contact igniters." I am looking for any and all information on how there were (and are) made and constructed. If anyone has any information, either of a historical nature of of modern build efforts, I would greatly appreciate hearing about it. The...
  3. K

    Ford's First Engine replica - casting project

    Just started working on a project to make some castings for an eventual build of a replica Ford 1893 engine (aka Kitchen Sink Engine). I'm collaborating with an acquaintance to make the mold patterns and get them cast at a local foundry. We plan to make at least two replica engines, with the...
  4. K

    A Visit to Ford's First ("1893 Kitchen Sink Engine")

    I'm planning to visit the Ford Museum next week and I plan to take a look at the exhibit of Ford's "Kitchen Sink Engine:" https://www.thehenryford.org/collections-and-research/digital-collections/artifact/361250 Many members of this website are probably aware that a number of people have built...
  5. K

    Mechanical And Metal Trades Handbook (Tabellenbuch Metall)

    I ran across this book the other day while looking for information on machining pulleys for timing belts. In this youtube video by Stefan Gotteswinter (Cutting a timing belt gear) he talks about a book he uses in his shop - Tabellenbuch Metall in German. With a bit of online searching, I found...
  6. K

    Electronic (Arduino) Rotary Indexer - Another One

    Introduction: This thread is a variation based on the excellent post by bmac2: Arduino Rotary Table for Dummies. First, I want to acknowledge that the electronic part of my build is based 100% on bamc2's post. However, I took a somewhat different direction in the Arduino programming and in the...
  7. K

    Ford's First Engine Plans

    I thought members of this forum would be interested to know that Leon Ridenour now has a website where you can get information and purchase plans for Henry Ford's first (1893) engine - sometimes known as the "kitchen sink engine." I just purchased the "build package" myself. It's a nice set of...
  8. K

    Team Build - Do's and Don'ts

    Our machinists group is thinking about doing a team build, and I'd like to get some feed back from others who have done this: What makes for a successful team build? What lessons did you learn - what to do over, and what to avoid? How did you pay for raw materials? When the build is done...
  9. K

    A "first project" for kids

    Recently my 11 year nephew was visiting, and wanted to see how the machines in my shop worked. Rather than just showing him the machines, I came up with a quick project which he really enjoyed, so I thought I would share it here. The project was nothing more than making a 5/16" nut and bolt. I...
  10. K

    Southwest Michigan Home-shop Machinists

    Southwest Michigan Home-shop Machinists I hope this post is not considered off topic for the group, but I believe this may be of interest to some members: The Southwest Michigan Home-shop Machinists group is open to all interested persons, but as a practical matter we assume that people in...
  11. K

    Calculate mandrel size for spring winding

    This post is partly a call for "testers" : I have created a spreadsheet to calculate the mandrel diameter needed to wind a spring of specified diameter and wire type. The spreadsheet is based on Design and Wind Your Helical Springs by Kozo Hiraoko (Part 1 page 20 Home Shop Machinist 1987...
  12. K

    Webster build - one from Michigan

    The recent posts by another member (http://www.homemodelenginemachinist.com/showthread.php?p=264688#post264688) have inspired me to start posting on my own Webster build. I started this build way back in September 2014, but put it on the back burner for a bit while I worked on some other...
  13. K

    Best way to polish bronze bushing?

    Looking for suggestions and advice: I'm building the Webster IC, and I'm using bronze bushings, which raises the question, what is the best way to polish a bronze bushing? And while we are at it, what is the wrong way to polish a bronze bushing. Is this wrong: Wrap some 1200 grit paper around...
  14. K

    Question about taps

    This is a question about the cost of taps. Recently I made myself a drill and tap index. While I was at it, I included spaces for taps I don't normally use, with the idea that I would have space for them if I needed them later. Recently, with the idea of filling in some of the gaps for taps...
  15. K

    Tap and Drill Index

    I made this tap and drill index a short while ago, and I have found it very useful. It holds all of the drills and taps needed for #4-40 through 1/4"-32 for both 50% and 75% threads, as well as drills for close fit and loose fit holes (see picture). This index makes it very simple to quickly...
  16. K

    NAMES Finger Engine Improved

    I recently built the vertical finger engine from the NAMES plans available on the Internet (see picture below). It worked, but I found it very finicky to keep going. As others have noted, the NAMES design of this engine is far from ideal, so I did a few experiments to see if I could improve...
  17. K

    Free Machine Drawing Font (GD&T)

    I recently ran across a free (public domain) Geometric Design and Tolerancing font ("It includes upper / lower case with the addition of surface finish, welding and some other metrology related symbols plus composite feature control frames.") This is a TrueType font and should work...
  18. K

    Large Indexable Insert Holder and Small Lathe

    I have been wanting to try out a larger indexable insert holder on my small (7 X 10) lathe, just to see if there were any benefits. When I got a 20% discount offer I took the plunge and bought the tool below (Dorian MTGNR08-2A). After some initial trials I conclude that I would not recommend...
  19. K

    When Machinists Made Computers

    Here's a link to a great article on mechanical "computers" which were used on Navy ships as recently as the 1990's. It also includes some nice videos on the mechanical principles involved...
  20. K

    Tiny polisher/grinder/burnisher

    I just ran across this interesting idea of using an electric toothbrush as a miniature "orbital sander." This idea could easily be adapted for metal working by substituting abrasive cloth for sandpaper. The original post is here...
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