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I have built the Coles Corliss and sad to say I didn't keep a 'do's and don't' list but one thing comes to mind:
The drawings I have...
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Looking really good! Good plan!
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The blow by groove actually improves sealing. Any flow causes a turbulence, which acts somewhat as an air seal.
I used 12L14 precision...
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Attached is photo of slitting saw operation and it looks like I used end mill for bevels, this was 4 years ago and my memory isn't...
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The valve was not trimmed to length and in a spin index. Don’t remember for sure but think I used an end mill. I’ll try and find pictures.
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Dave, I used a 1/16" wide, small diameter slitting saw in the mill and finished the ends with a jewelers file.
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