Hi,
I have had a couple of requests, I will try.
A couple of points. As I may not have thought this through as far as I should have.... :-[ :
I use Alibre. I can't vouch that it works the same as Cadkey or Turbocad, or Rhino or whatever your using.
Differant software have differant operating styles. I will do my best, your mileage may vary
I posted this reamer on another thread.
Its a simple part. Heres how I did it. There are 473000 ways of doing it, but I chose this
Step one
I drew a sketch of the reamer body, a circle the correct size for the reamer. In this case 0.500"
I then extruded that circle to 5 inches long. In Alibre that is a default length, but it can be what ever you want, just type it in.
Next I made the tapered part of the reamer. To do that I formed a body of revolution or Revolve Boss command.
I drew half of the cone from the centerline out, and then using the Revolve boss command on the tool bar, rotated the sketch to create a conical boss. A pointed end. You can see the outline of the sketch in the picture.
Next I made the D cut. This is D/2 + .003 for D bits. This was done again with a sketch, but instead of adding geometry, I used a sketch to cut some off ( the sketch was nothing more than a rectangle)
Think of it as a giant form cutter hacking off half of the end...
I then used the fillet function to put a fillet at the corner of the previous cut, This is to reduce the stress concentration at that point in the D bit.
I have no idea if this is going to work for people, so if it isn't working...just say so...
Hope that helps some....
Dave