Four Square Engine Plans

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vederstein

Must do dumb things....
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This is a continuation of the "Un-Named Engine" thread. I've since actually named this thing "Four Square".

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As promised, here's the plans.

I highly suggest you read up on the Un-Named Engine thread. This design requires significant air pressure to run because of the engine geometry. It can be greatly improved as demonstrated near the end of the thread. It does run, but expect to have 60-80 psi on this thing to run.

PDF Assembly drawings first.
 

Attachments

  • Assy - Block.pdf
    94.9 KB · Views: 157
  • Assy - Cylinder Cam.pdf
    107.5 KB · Views: 117
  • Assy - Cylinder Head.pdf
    87.4 KB · Views: 109
  • Assy - Flywheel Shaft.pdf
    85.8 KB · Views: 111
  • Assy - Four Square Engine.pdf
    195.8 KB · Views: 115
  • Assy - Piston.pdf
    80.8 KB · Views: 107
  • Assy - Valve.pdf
    89 KB · Views: 106
Now the individual part drawings:
 

Attachments

  • Block.pdf
    117.4 KB · Views: 156
  • Cam, Piston.pdf
    76.1 KB · Views: 110
  • Cam, Valve.pdf
    75.4 KB · Views: 127
  • Collar, Shaft.pdf
    74.3 KB · Views: 109
  • Cylinder Head.pdf
    78.9 KB · Views: 120
  • Flywheel.pdf
    82.5 KB · Views: 125
  • Gear - Crank.pdf
    92.2 KB · Views: 97
  • Piston.pdf
    80.1 KB · Views: 105
  • Valve Cage.pdf
    82.4 KB · Views: 92
  • Stand.pdf
    79.5 KB · Views: 109
And finally the 3D cad file in Step format.
 

Attachments

  • Assy - Four Square Engine.zip
    453.4 KB · Views: 122
Now some pictures of the final design and the obligatory video of the engine running:

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I make some non-documented improvements to the engine. The most important change being that I went to smaller valve springs and added a screw such that I can adjust the spring compression. This allows adjustment of the spring pressure to just what's required to reliably keep the valves in contact with the cams.

I went from around 55-60 psi down to reliably idling at 25 psi: A Big Improvement!

Video, with comments below:

 

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