To mill on an angle...

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namonllor

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Hello guys, I've a tool/setup question...
When milling an angle and not having a sine plate nor the money to get one and all the gage blocks, can one of those digital protractors be used instead?
Thank you,
Ren
 
There are many ways to set up an angle to mill it just comes down to what tooling you have how creative you are and what accuracy you need.
something like this maybe
h2633.jpg

Tin
 
me im a newbie to this but when i need an angle i just scrib my angle onto the part then clamp it in the vice at the angle i need it . then just run my mill beside the part (turned off) to get it on the money then start milling if its right.
 
Lacking a sine vise or an angle vise like Tin Falcon posted, use whatever you've got...even if it's just a pile of normal vises. ;D
pics005.jpg
 
You blokes are just too clever. :bow:Sometimes I think I must only have half brain. :rant: scratch.gif th_wtf1

Seagar
 
I like the variations you guys posted. Setup is one of my favorite parts because it exercises the brain. Especially if you do not have every little tool and measuring indicator. ;D
 
I use one of the cube type angle gauges for all sorts of jobs and find it very useful. The 0.1 degree resolution worried me at first for the more critical jobs but in fact it is quite sensitive.
In use, you measure against a datum, so for example you zero it on the horizontal of the mill table and and any measurement is relative to that in the same way as a protractor would be. (no excuse for not levelling the machine though!).

I even use it the check the tram on my X2 mill, given the way the column is adjusted and clamped, I can get the final result about as accurate as using a DTI.

Usual disclaimer but the following link shows some examples of its use
http://cgi.ebay.co.uk/Digital-Angle...66:2|39:1|72:1688|240:1318|301:1|293:1|294:50

Regards
John



 
Sine bars (not plates) are dead cheap. Unless you're making parts for the Hubble space telescope, you don't need gage blocks to use a sine bar effectively. Calculate the block height you need and turn a cylinder to that length on the lathe. A 0.001" error in the stack height will only cause a microscopic error in the angle.

If you know no math, the (free) SINEBAR program on my page will do all the math for you, including the effect of an error in the stack height.

0.1 degrees is still fairly small. 0.1 deg = 1.7 milliradians so, if you make that error shooting at a 100 yard target, you'll miss by only 6.28 inches.
 
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